Ceramic Engineering Homework Help

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Glass Ceramics

The characteristics of a glass-ceramic is its brittleness and transparency. Since glass lacks grain boundaries and pores in its structure, the glass-ceramics turn out to be transparent. And, the absence of grain boundaries also results in brittleness. The atoms of glass-ceramics are randomly arranged and lack order. The glass-ceramics are similar to glass but they are different from them in volume which is 90-95% crystalline and a little amount of vitreous. The crystals present in them are uniform and small in size up to 1 micro-meter.

The process of ceramic formation

• By the process of milling, the materials are reduced to a smaller size from the larger size. With the use of impact, compression, and attrition, milling is carried out mechanically.
• The process of batching is about weighing the oxides depending on the processes and get them ready for drying and mixing.
• Various machines are used for mixing that happens after batching. The machines that are used are pug mills, Mueller mixers, and ribbon mixers.
• The process of making the mixed materials into the desired shape is known as forming. It can involve extrusion which uses slugs in the formation of bricks and pressing that is for making the shaped parts. Also, slip casting is used for making ceramic statues. A green part is produced by forming which is ready for drying. These parts are soft and are capable of losing their shapes if not dried within a limited time.
• The removal of binder or water from the formed material is called drying. The preparation of powder for pressing operations is done by spray drying. In comparison to the green part, the dried part is smaller in size.
• The dried part is put under the controlled heating process in the step of sintering. And, the fired part is smaller in size as compared to the dried part.

Some frequently asked questions about Ceramic Engineering

What is the ceramic material?

Ceramics are formed by the amalgamation of earthen elements, water, mixtures of clay, and powder to get them into desired shapes. A ceramic, after being shaped is put in a high-temperature oven which is called a kiln. Glazes are often used to cover the ceramics as they are decorative paint-like materials that are waterproof.

How do you classify ceramics?

You can define ceramics as inorganic solids that are not metallic. The two types of ceramics are monolithic and composite where the former is made of a single chemical compound and the latter is made of many chemical compounds.

Why is ceramic so hard?

A chemical bond holds the atoms of ceramic materials. As compared to the metallic one, the bonding is way more strong in the ionic and covalent bond which concludes that usually metals are ductile and the brittle ones are ceramics.

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